Technical

Why Your Choice of Primer Matters in High-Flow Coating Systems

Graeme Thomas

Why Your Choice of Primer Matters in High-Flow Coating Systems

A vacuum coater is only as good as the primer running through it. Generic primers cause problems that cost time, money, and quality.

Primer Is Not Just Primer

When coating manufacturers formulate primers for brush or spray application, they optimise for completely different flow characteristics than what a vacuum coating system demands. A vacuum coater recirculates primer continuously at high flow rates through pumps, hoses, chambers, and filters. This creates three challenges that generic primers often fail:

First, high-speed recirculation introduces air — generic primers foam, creating bubbles in the finish. Second, continuous flow through narrow passages demands low-particle, anti-clog formulations. Third, the primer must level quickly after the profile exits the chamber, before the drying process begins.

Common Primer Failures in Vacuum Systems

Foaming

Air entrained during recirculation creates persistent foam that deposits as bubbles on the finished surface. Anti-foam agents in purpose-formulated primers prevent this.

Filter Clogging

Coarse particles and pigment clumps block inline filters, reducing flow rate and causing uneven film build. High-flow primers use finer-ground pigments.

Orange Peel

Poor levelling after the coating chamber produces a textured finish. Purpose-formulated primers include flow agents that promote rapid self-levelling.

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PP15 High Performance Primer

PP15 is purpose-formulated for vacuum coating systems. Its anti-foam, anti-clog, fast-levelling formulation is designed for continuous high-flow recirculation at production speeds.

The result: longer intervals between filter changes, zero foaming issues, and a smooth, level finish that's ready for top-coating.

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